Control and drive systems for mine conveying

Gearless conveyor drives from ABB are used to operate the world's most powerful belt conveyor system, with a design capacity of 11,000 tonnes per hour, at the Chuquicamata copper mine in …

TECHNICAL AND COMMERCIAL BENEFITS OF GEARLESS …

between gearless drives and drives using a gear, and, if gear driven, between single and dual pinion configurations. Furthermore, a decision between fixed speed and variable speed drives must been taken. This selection process is of course plant specific and may be biased by customer preferences or company guidelines.

Control and drive systems for mine conveying

veyor drive. ABB has addressed this issue by eliminating the gearbox altogether, replacing it with robust, reliable control from variable speed drives running accurately performing, low speed motors. Gearless conveyor drives for high power operate with synchronous motors that run at low speed, 50-60 rpm. Gearless drives for medium and low

Robust Low-Cost Control Scheme of Direct-Drive Gearless …

This paper proposes a novel low-cost control strategy of gearless traction permanent-magnet synchronous machines for direct-drive elevator applications. It can improve robustness of the weight-sensorless traction machine system installed with an ordinary incremental encoder. In order to improve the riding comfort for the passengers during brake releases, a novel starting …

ABB to supply gearless mill drive to mine in Chile

February 28, 2011 - ABB, was awarded an over $47 million contract from Codelco for the delivery of three gearless mill drive (GMD) systems, gas-insulated switchgears (GIS), E-house and power transformers for the Ministro Hales (MH) project at 6 Kms north from Calama, Chile.

ABB Library

Gearless conveyor drives (GCDs) are now the preferred solution in many mining projects, particularly those that require high drive power, helping to boost the efficiency of higher …

Gearless Belt Conveyor Drives – New Technology for high …

Gearless drives, like those implemented for mine hoists in underground mining operations, allow the use of larger drive units and are increasingly being utilized to drive belt conveyors. ... drive capacity of 21000 kW per individual conveyor. Low-speed synchronous motors, like those frequently implemented as drive solution for mine hoists in ...

Robust Low-Cost Control Scheme of Direct-Drive Gearless …

This paper proposes a novel low-cost control strategy of gearless traction permanent-magnet synchronous machines for direct-drive elevator applications. It can improve robustness of the weight-sensorless traction machine system installed with an ordinary incremental encoder. In order to improve the riding comfort for the passengers during brake …

Revolutionary Drive Controller for Gearless Mills

Ringmotor of the Gearless Mill Drive (GMD) System. CYCLOCONVERTER Principle The Cycloconverter is a frequency changer which converts a poly-phase voltage with the frequency f1 into a single or poly-phase voltage with a different, lower frequency f2. On Gearless Mill Drives (GMD), the operational output frequency varies from 0.3 Hz up to about 6 Hz.

Gearless Drives from Siemens Helping Improve Efficiency and Reliability

These have also been fitted with gearless drive systems. Siemens was responsible for the configuration, manufacturing and the supply of the electrical equipment of the grinding mills. The SAG mill was fitted with a gearless drive with a power rating of 24 MW and the ball mills were also fitted with gearless drive systems, each providing 16.4 MW.

Gearless conveyor drives

Do more with less - go gearless. Mine operators are challenged with moving more material on conveyors that may cover distances in the tens of kilometers and ascend steep gradients.

Gearless conveyor drive for medium power conveyors

Gearless conveyor drive for medium power conveyors. Superior performance with permanent magnet motors. ABB's gearless conveyor drive, rated from 1 to 3 MW motor power, removes …

ABB gearless mill drives mine gold in Canada

May 25, 2011 - ABB commissioned a gearless mill drive (GMD) system that powers a 38-foot semiautogenous (SAG) mill at the Canadian Malartic gold mine, which is owned by Osisko Mining Corporation. Engineering, delivery and commissioning of the complete 19 megawatt GMD system are worth more than $20 million.

ME Online Exclusive Gearless drives for

drive concepts. When it comes to drive sizes exceeding 3,500 kW per individual drive, there are no conventional electromechanical drives with electric motors and helical bevel gears. Gearless drives, like those that are state of the art for the mine hoists implemented in underground mining operations, allow the use of larger drive units and are

ABB successfully commissions six gearless mill drives at

Two 28 MW gearless mill drive systems (GMDs) are operating in the mine's 40 foot SAG mills and four 16.5 MW GMDS are employed in 26 foot ball mills along with associated control systems. The six ABB Gearless Mill Drives have been installed since late last year and are all now in continuous operation; ABB team at Mina de Cobre in Panama

GRINDING: ABB commissions six gearless mill drives at …

"Gearless mill drives are the 'workhorses' for grinding operations which are at the heart of any mine. The six ABB GMDs at the world class Cobre Panama project are extremely robust. As the ore extraction pace indicates they are maximizing throughput," said Rene Chacon, project manager at ABB for Cobre Panama.

ME Online Exclusive Gearless drives for

Gearless drives for high-capacity belt conveyors by Takraf Belt conveyors in hardrock mining determine the development of belt conveyor components on the high end of their performance …

MOTION Gearless drives for medium-power belt …

a pilot project with the title "gearless conveyor drive with PM motor," with Lausitz Energie Berg-bau AG (LEAG) in the Jänschwalde open-pit lignite mine close to Cottbus in Germany. The …

REMOTE DIAGNOSTIC SERVICES FOR GEARLESS MILL …

Gearless mill drives As was mentioned above, a gearless mill drive constitutes both an important part, but also one of the most critical elements of a concentrator or a cement plant. Their purpose is to ensure the continuous rotation of specific types of tumbling mills, more specifically autogenous grinding (AG) mills, semi-

Increasing availability through advanced Gearless Drive …

Siemens' answer is the latest gearless drive technology for grinding and conveying. Gearless drive solutions are surpassing the mechanical limits of con-ventional drive systems serving to …

New conveyor drive configuration saves energy, reduces …

ABB gearless conveyor drive (GCD) with a LV permanent magnet motor logged a better performance than a conventional drive-and-motor combo during a trial at an open-pit lignite mine in Cottbus, Germany ... efficient and very robust; ... (LEAG), owner of the Jänschwalde mine, which staged the project, lauded the solution. "The interest of LEAG ...

MOTION Gearless drives for medium-power belt …

02|2018 GEARLESS DRIVES FOR BELT CONVEYORS 79 Gearless drives are especially beneficial in installa-tions where: • The planned life cycle is longer than 10 years • Gearboxes are a source of trouble • High availability is required, or no redundant production lines exist • Material buffers are small or non-existent

Cobre Panama starts up gearless mill drive systems

In all, two 28-megawatt gearless mill drive systems (GMDs) are in use at the mine's 40ft SAG mills, and four 16.5MW GMDs are employed in 26 football mills. "Gearless mill drives are the 'workhorses' for grinding operations, which are at the heart of any mine," ABB's Cobre Panama project manager Rene Chacon said.

gearless mill drives Archives

Gearless mill drives (GMDs) are the grinding solution of choice in challenging environments. By eliminating bolt-on mechanical components such as ring-gears, pinions, couplings and gearboxes, GMDs offer ore producers unrivalled …

Six gearless mill drives commissioned at Panama's newest mine

"Gearless mill drives are the 'workhorses' for grinding operations which are at the heart of any mine. The six ABB GMDs at the world-class Panama Cobre project are extremely robust given demanding ambient conditions. As the ore extraction pace indicates they are maximising throughput," said Rene Chacon, project manager at ABB for Cobre Panama.

Making remote mines and low ore grades economical and …

The six ABB GMDs, which are the most powerful mill drive systems on the market are all now in continuous operation. Two 28 MW gearless mill drive systems (GMDs) are operating in the mine's 40 foot SAG mills and four 16.5 MW GMDS are employed in 26 football mills along with associated control systems.

Gearless Conveyor Drive for medium power

Gearless Conveyor Drives ... Most compact direct drive Robust components for mining environment — Low-speed gearless conveyor drives January 6, 2023 Slide 6 ABB Ability™eMine. For your world, and mine. Reduced maintenance and …

ABB Library

ABB's Marcelo Perrucci explains how Gearless mill drives, digitalization, AI and analytics are transforming grinding operations at mines worldwide. White paper. White paper. . PDF. file_download. 2,11 . ... GMD and digital services help increase production by 50% at Kinross Tasiast mine. ID: 9AKK107492A1901, REV: A.

Siemens gearless drive tech for Quellaveco

thyssenkrupp high-capacity overland conveyor powered by Siemens' gearless drive technology for mine. Staff reporter. ... Using a robust framework, it assesses each company across 9 meticulously weighted indicators within 6 essential pillars. Mining Magazine Intelligence Exploration Report 2024 (feat. Opaxe data)

Gearless conveyor drives (GCD) for medium power | ABB

ABB's innovation, the gearless conveyor drive (GCD) for medium power is based on permanent magnet motor (PMM) technology. Rated from 1 to 3 MW motor power, it removes the need for …